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SIMUL8-Planner Solution
Systems Integration

The configuration and implementation process of the SIMUL8-Planner system is facilitated by our team of simulation and scheduling experts here at Visual8 Corporation. Working with your team and systems SIMUL8-Planner will be configured to capture your operations and scheduling problem. This four step process typically takes three to six months depending upon the complexity of the operations, the level of integration required as well as any additional functionality or reporting.

1 On-site Assessment
2 Production Model
3 Application of scheduling algorithms
4 System Integration

ON-SITE ASSESSMENT
An on-site assessment is scheduled at the beginning of a SIMUL8-Planner implementation to review and understand the complexity of the scheduling problem. This is a necessary step as every scheduling problem is slightly unique. This on-site assessment will also include a review of current IT systems, and an understanding of the reporting requirements for the system. This, typically, one-week effort will review in a System Specifications document will drive the configuration of the ISMUL8-planner implementation.

PRODUCTION MODEL
To understand the true capacity of the plant a detailed production model will be developed of the entire facility. All constraints such as staging area sizing, resource shift patterns, product routings and timings, batch constraints, travel / transfer times, and set-up considerations will be captured in detailed knowledge tables.

The Production Model will be validated against current production data to ensure that the scheduling system accurately depicts the capabilities of the plant. This ensures that the resultant schedules are realistic at the shop-floor level.

SCHEDULING ALGORITHMS
Global and Local scheduling algorithms will then be applied to each work stations to ensure that the overall scheduling objective for the facility if met. As each plant is unique the product attributes which will be considered in each of the scheduling algorithms may vary, however the synchronization and flow of the product through the facility will be set to achieve an overall facility scheduling goal.

INTEGRATION
SIMUL8-Planner offers integration to your current systems to ensure up-to-date information on:

Download:
Sales Forecasts / Product Orders
Raw Material / WIP / Finished Goods Inventory
Product Definition / Timing / Bill of Materials
Resource / Equipment / Tool Availability

Upload:
Detailed Work Order Schedules
Summary Performance Reports

By using your existing systems, this minimizes the structural impact of the new system, and enhances the practical benefit of existing capital expenditure

Click to download the System Architecture pdf.

Maintenance, Support, Training